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Dynamic propeller balancing

The day out at Shoreham was a bit of a learning curve, I was asked to Balance both Peter & Rami’s aircraft.

It’s the first time I have worked off site and not had everything set up in the hangar before we started, it became apparent that working on the top of the wing was not a good idea as it set up errors in the weighting of the balance weights and probably resulted in an extra run before we got the optimum balance solution.

The one thing that both Peter & Rami have noticed is a marked reduction in vibration, the next aircraft I am going to look at is a DA42 that is regularly cracking exhaust pipes. If the exhaust cracking is a vibration issue this could save the owner a considerable amount of money.

Using the Dynavibe Classic, I have found the android app “Triangle Calculator” a useful aid instead having to plot accurately on a polar chart.

EGNS, Other

The box which A&C used just tells you where to put the weights (angle relative to the “top” prop blade – the one which had the optical reflector tape on it) and how many grams each should be.

You also first tell it the angles at which there are existing holes (from previous balancing attempts) in the prop flange, so one doesn’t end up with a flange full of holes.

There is no reason to fit stuff different to what the machine says it should be, but for some reason one often needs 1 more iteration.

The big thing I found was that the prop had to have oil in it, as if for going flying. Also the little scale which comes with the balancer kit (for weighing the bolts and washers) must be on an accurately horizontal surface (not on a wing, which is where everybody puts it)

Administrator
Shoreham EGKA, United Kingdom

Reducing down to sub 0.1ips will be noticeable, especially if the previous reading is above 0.2. My new whirlwind prop started at 0.28ips and I got it down to 0.08 with a Dynavibe classic – I need to spend some more time on it to improve this further but it’s already nice and smooth in flight.

I chatted with the designer of the Dynavibe at Aero Friedrichshafen this year and he gave me some tips, a useful one being to start with 50 grams per IPS. This got me down to a good reading on the first attempt at adding weight and only another couple of weights were required after that.

United Kingdom

My Dynavibe is available to anyone who cares to visit.. it’s important to have a good sensor securing point in the front of the engine, preferably just behind the front bearing. A longer crankcase bolt sometimes helps.

Last Edited by PeteD at 08 May 21:19
EGNS, Other

Yes – the equipment is not terribly expensive if you’re seriously into planes, and a couple of people local to me have it in their arsenal too, for their own use and that of friends Link

Last Edited by Silvaire at 08 May 16:01

Or, if visiting Jockistan with a capable aircraft, come to Glenswinton.

We have a couple of Dynavibe kits here. The improvement on small helicopters and Lyc 4-cylinder airplanes is well worth an hour or so of owner/mechanic time.

Glenswinton, SW Scotland, United Kingdom

There were persistent vibration issues with 3B props – in the TB20 context it was the Hartzell one. So I insisted on getting dynamic prop balancing done on my TB20 when it was brand new. They started with 1.5ips (which is pretty bad) and got it down to some fraction of that. It was a firm in Exeter – no doubt long gone. I handed over the bank draft for the second 50% of the payment for the plane on the return flight

Anyone interested in getting this done – contact A_and_C.

Administrator
Shoreham EGKA, United Kingdom
Ha, seems we topped that 15 years ago with that communist old aircraft, 2.50m wooden prop, 360 hp at 3000 rpm crank speed max. . It got a planetary gear reduction certainly , was a bit puzzling at first. In the end we were barking at the wrong tree, the rare shaking at the front was not the prop but the engine cowling with its non-curved sides vibrating from prop wind beats. Vic

YAK_18_Propeller_Analysis_ms_pdf

vic
EDME

Yes, I bought a prop balancer, they give a meaningful improvement!

EGNS, Other
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